Intermediate
30 min

Make BLDC motor drive as simple as possible with DRV10866 and STM32F407VGT6

Unleash unbridled performance

Brushless 24 Click with Clicker 4 for STM32F4

Published Dec 29, 2023

Click board™

Brushless 24 Click

Dev. board

Clicker 4 for STM32F4

Compiler

NECTO Studio

MCU

STM32F407VGT6

Harness AI-powered precision with our next-gen brushless motor control solution

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Hardware Overview

How does it work?

Brushless 24 Click is based on the DRV10866, a fully integrated three-phase BLDC motor driver from Texas Instruments. The DRV10866 motor driver comes with integrated power MOSFETs with current drive capability up to 800mA peak (based on populated 3.9k resistor), specifically designed for low-noise energy-saving fan motor drive applications connected to the terminals labeled as U, V, W, and COM. It provides PWM/enable control interface (PWM pin of the mikroBUS™ socket), wide operating voltage range, robust on-chip protection features, low RDSON, and efficient switching algorithms to ensure excellent thermal performance and high drive capability. The DRV10866 implements a 150° commutation (sensorless BEMF control scheme) for

a 3-phase motor alongside a synchronous rectification mode of operation that achieves increased efficiency for motor driver applications. In addition, the DRV10866 has a frequency generator pin (FG) that outputs a 50% duty cycle of PWM waveform in the normal operation condition. The FG represents the motor speed and phase information, detectable through an interrupt pin of the mikroBUS™ socket and a blue LED indicator marked as FG. During the Start-Up sequence, the FG output will stay at high impedance until the motor speed reaches a certain level and BEMF is detected, while during lock protection conditions, the FG will remain high until the motor restarts and the Start-Up process is completed. Apart from this function, the

DRV10866 can also output either full FG or half of the FG to indicate motor status with open-drain output through the FGS SEL selection jumper. When FGS SEL is placed in a VCC position, the FG output frequency is half that when the jumper is set to a GND position. The DRV10866 has multiple built-in protection blocks, including UVLO, overcurrent protection, lock protection, and thermal shutdown protection. This Click board™ can operate with either 3.3V or 5V logic voltage levels selected via the VCC SEL jumper. This way, both 3.3V and 5V capable MCUs can use the communication lines properly. This Click board™ comes equipped with a library containing easy-to-use functions and an example code that can be used, as a reference, for further development.

Brushless 24 Click hardware overview image

Features overview

Development board

Clicker 4 for STM32F4 is a compact development board designed as a complete solution that you can use to quickly build your own gadgets with unique functionalities. Featuring an STM32F407VGT6 MCU, four mikroBUS™ sockets for Click boards™ connectivity, power management, and more, it represents a perfect solution for the rapid development of many different types of applications. At its core is an STM32F407VGT6 MCU, a powerful microcontroller by STMicroelectronics based on the high-performance

Arm® Cortex®-M4 32-bit processor core operating at up to 168 MHz frequency. It provides sufficient processing power for the most demanding tasks, allowing Clicker 4 to adapt to any specific application requirements. Besides two 1x20 pin headers, four improved mikroBUS™ sockets represent the most distinctive connectivity feature, allowing access to a huge base of Click boards™, growing on a daily basis. Each section of Clicker 4 is clearly marked, offering an intuitive and clean interface. This makes working with the

development board much simpler and, thus, faster. The usability of Clicker 4 doesn’t end with its ability to accelerate the prototyping and application development stages: it is designed as a complete solution that can be implemented directly into any project, with no additional hardware modifications required. Four mounting holes [4.2mm/0.165”] at all four corners allow simple installation by using mounting screws.

Clicker 4 for STM32F4 double image

Microcontroller Overview

MCU Card / MCU

default

Architecture

ARM Cortex-M4

MCU Memory (KB)

10

Silicon Vendor

STMicroelectronics

Pin count

100

RAM (Bytes)

100

You complete me!

Accessories

Brushless DC (BLDC) Motor with a Hall sensor represents a high-performance motor from the 42BLF motor series. This motor, wired in a star configuration, boasts a Hall Effect angle of 120°, ensuring precise and reliable performance. With a compact motor length of 47mm and a lightweight design tipping the scales at just 0.29kg, this BLDC motor is engineered to meet your needs. Operating flawlessly at a voltage rating of 24VDC and a speed range of 4000 ± 10% RPM, this motor offers consistent and dependable power. It excels in a normal operational temperature range from -20 to +50°C, maintaining efficiency with a rated current of 1.9A. Also, this product seamlessly integrates with all Brushless Click boards™ and those that require BLDC motors with Hall sensors.

Brushless 24 Click accessories image

Used MCU Pins

mikroBUS™ mapper

NC
NC
AN
NC
NC
RST
NC
NC
CS
NC
NC
SCK
NC
NC
MISO
NC
NC
MOSI
Power Supply
3.3V
3.3V
Ground
GND
GND
PWM Signal
PE9
PWM
Motor Speed Indicator
PD0
INT
NC
NC
TX
NC
NC
RX
NC
NC
SCL
NC
NC
SDA
Power Supply
5V
5V
Ground
GND
GND
1

Take a closer look

Click board™ Schematic

Brushless 24 Click Schematic schematic

Step by step

Project assembly

Clicker 4 for STM32F4 front image hardware assembly

Start by selecting your development board and Click board™. Begin with the Clicker 4 for STM32F4 as your development board.

Clicker 4 for STM32F4 front image hardware assembly
LTE IoT 5 Click front image hardware assembly
LTE IoT 5 Click complete accessories setup image hardware assembly
Clicker 4 STM32F4 Access MB 1 - upright/background hardware assembly
Necto image step 2 hardware assembly
Necto image step 3 hardware assembly
Necto image step 4 hardware assembly
Necto image step 5 hardware assembly
Necto image step 6 hardware assembly
Clicker 4 for STM32F4 HA MCU Step hardware assembly
Necto No Display image step 8 hardware assembly
Necto image step 9 hardware assembly
Necto image step 10 hardware assembly
Debug Image Necto Step hardware assembly

Track your results in real time

Application Output

1. Application Output - In Debug mode, the 'Application Output' window enables real-time data monitoring, offering direct insight into execution results. Ensure proper data display by configuring the environment correctly using the provided tutorial.

2. UART Terminal - Use the UART Terminal to monitor data transmission via a USB to UART converter, allowing direct communication between the Click board™ and your development system. Configure the baud rate and other serial settings according to your project's requirements to ensure proper functionality. For step-by-step setup instructions, refer to the provided tutorial.

3. Plot Output - The Plot feature offers a powerful way to visualize real-time sensor data, enabling trend analysis, debugging, and comparison of multiple data points. To set it up correctly, follow the provided tutorial, which includes a step-by-step example of using the Plot feature to display Click board™ readings. To use the Plot feature in your code, use the function: plot(*insert_graph_name*, variable_name);. This is a general format, and it is up to the user to replace 'insert_graph_name' with the actual graph name and 'variable_name' with the parameter to be displayed.

Software Support

Library Description

This library contains API for Brushless 24 Click driver.

Key functions:

  • brushless24_set_duty_cycle - Brushless 24 sets PWM duty cycle

  • brushless24_pwm_start - Brushless 24 start PWM module

  • brushless24_get_int_state - Brushless 24 get INT pin state

Open Source

Code example

The complete application code and a ready-to-use project are available through the NECTO Studio Package Manager for direct installation in the NECTO Studio. The application code can also be found on the MIKROE GitHub account.

/*!
 * @file main.c
 * @brief Brushless 24 Click example
 *
 * # Description
 * This application is a schowcase of controlling speed of brushless motor using Brushless 24 Click.
 *
 * The demo application is composed of two sections :
 *
 * ## Application Init
 * Initialization of LOG, PWM module and additional pins.
 *
 * ## Application Task
 * In a span of second changes duty cycle from 0 to 100% which is changing speed of the motor.
 *
 * @author Stefan Ilic
 *
 */

#include "board.h"
#include "log.h"
#include "brushless24.h"

static brushless24_t brushless24;
static log_t logger;

void application_init ( void ) 
{
    log_cfg_t log_cfg;  /**< Logger config object. */
    brushless24_cfg_t brushless24_cfg;  /**< Click config object. */

    /** 
     * Logger initialization.
     * Default baud rate: 115200
     * Default log level: LOG_LEVEL_DEBUG
     * @note If USB_UART_RX and USB_UART_TX 
     * are defined as HAL_PIN_NC, you will 
     * need to define them manually for log to work. 
     * See @b LOG_MAP_USB_UART macro definition for detailed explanation.
     */
    LOG_MAP_USB_UART( log_cfg );
    log_init( &logger, &log_cfg );
    log_info( &logger, " Application Init " );

    // Click initialization.
    brushless24_cfg_setup( &brushless24_cfg );
    BRUSHLESS24_MAP_MIKROBUS( brushless24_cfg, MIKROBUS_1 );
    if ( PWM_ERROR == brushless24_init( &brushless24, &brushless24_cfg ) )
    {
        log_error( &logger, " Communication init." );
        for ( ; ; );
    }
    
    if ( BRUSHLESS24_ERROR == brushless24_default_cfg ( &brushless24 ) )
    {
        log_error( &logger, " Default configuration." );
        for ( ; ; );
    }
    
    log_info( &logger, " Application Task " );
}

void application_task ( void ) 
{
    static int8_t duty_cnt = 1;
    static int8_t duty_inc = 1;
    float duty = duty_cnt / 10.0;
    
    brushless24_set_duty_cycle ( &brushless24, duty );
    log_printf( &logger, "> Duty: %d%%\r\n", ( uint16_t )( duty_cnt * 10 ) );
    
    Delay_ms( 1000 );
    
    if ( 10 == duty_cnt ) 
    {
        duty_inc = -1;
    }
    else if ( 0 == duty_cnt ) 
    {
        duty_inc = 1;
    }
    duty_cnt += duty_inc;
}

void main ( void )  
{
    application_init( );

    for ( ; ; ) 
    {
        application_task( );
    }
}

// ------------------------------------------------------------------------ END

Additional Support

Resources

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