Intermediate
30 min

Enable secure RS232 communication in industrial settings with ADM3252E and ATmega2560

Isolated transceiver for secure data transfer

RS232 Isolator Click with Arduino Mega 2560 Rev3

Published Feb 14, 2024

Click board™

RS232 Isolator Click

Dev. board

Arduino Mega 2560 Rev3

Compiler

NECTO Studio

MCU

ATmega2560

Your data's guardian, our fully isolated dual transceiver, is the ultimate bridge for secure UART to RS232 conversion, providing both security and reliability

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Hardware Overview

How does it work?

RS232 Isolator Click is based on the ADM3252E, an integrated dual-channel RS232 driver/receiver, with the iCoupler® isolation technology from Analog Devices. This integrated circuit features four integrated galvanic isolation elements that provide the required isolation level. RS232 level inputs are inverted and encoded into waveforms that are used to energize the primary windings of the integrated transformers. At the secondary windings, the induced waveforms are decoded back into the digital values and routed to the pins, with the appropriate TTL/CMOS voltage levels. The same working principle is applied in the opposite direction, too. This way, the digital signals are

effectively conducted through the isolation barrier. Besides the UART RX and TX lines, the click also supports the hardware flow control via the CTS and RTS lines. One of the two existing channels is used for the UART data communication itself, while the other channel is used for the hardware flow control lines. The usage of the control lines is not always mandatory, so the lines can be disconnected from the mikroBUS if needed, by unsoldering the SMD jumpers labeled as J1 and J2. The ADM3252E IC also features the isoPower™ technology - an integrated DC-DC converter for generating all the required voltage levels, making it possible to power the Click board™ by 3.3V or 5V.

The operating voltage for the Click board™ can be set with the onboard SMD jumper. RS232 Isolator click features the onboard D-Sub 9 (DE9) connector for an easy and secure connection. This Click board™ can operate with either 3.3V or 5V logic voltage levels selected via the VCC SEL jumper. This way, both 3.3V and 5V capable MCUs can use the communication lines properly. Also, this Click board™ comes equipped with a library containing easy-to-use functions and an example code that can be used as a reference for further development.

RS232 Isolator Click top side image
RS232 Isolator Click bottom side image

Features overview

Development board

Arduino Mega 2560 is a robust microcontroller platform built around the ATmega 2560 chip. It has extensive capabilities and boasts 54 digital input/output pins, including 15 PWM outputs, 16 analog inputs, and 4 UARTs. With a 16MHz crystal

oscillator ensuring precise timing, it offers seamless connectivity via USB, a convenient power jack, an ICSP header, and a reset button. This all-inclusive board simplifies microcontroller projects; connect it to your computer via USB or power it up

using an AC-to-DC adapter or battery. Notably, the Mega 2560 maintains compatibility with a wide range of shields crafted for the Uno, Duemilanove, or Diecimila boards, ensuring versatility and ease of integration.

Arduino Mega 2560 Rev3 double side image

Microcontroller Overview

MCU Card / MCU

default

Architecture

AVR

MCU Memory (KB)

256

Silicon Vendor

Microchip

Pin count

100

RAM (Bytes)

8192

You complete me!

Accessories

Click Shield for Arduino Mega comes equipped with four mikroBUS™ sockets, with two in the form of a Shuttle connector, allowing all the Click board™ devices to be interfaced with the Arduino Mega board with no effort. Featuring an AVR 8-bit microcontroller with advanced RISC architecture, 54 digital I/O pins, and Arduino™ compatibility, the Arduino Mega board offers limitless possibilities for prototyping and creating diverse applications. This board is controlled and powered conveniently through a USB connection to program and debug the Arduino Mega board efficiently out of the box, with an additional USB cable connected to the USB B port on the board. Simplify your project development with the integrated ATmega16U2 programmer and unleash creativity using the extensive I/O options and expansion capabilities. There are eight switches, which you can use as inputs, and eight LEDs, which can be used as outputs of the MEGA2560. In addition, the shield features the MCP1501, a high-precision buffered voltage reference from Microchip. This reference is selected by default over the EXT REF jumper at the bottom of the board. You can choose an external one, as you would usually do with an Arduino Mega board. There is also a GND hook for testing purposes. Four additional LEDs are PWR, LED (standard pin D13), RX, and TX LEDs connected to UART1 (mikroBUS™ 1 socket). This Click Shield also has several switches that perform functions such as selecting the logic levels of analog signals on mikroBUS™ sockets and selecting logic voltage levels of the mikroBUS™ sockets themselves. Besides, the user is offered the possibility of using any Click board™ with the help of existing bidirectional level-shifting voltage translators, regardless of whether the Click board™ operates at a 3.3V or 5V logic voltage level. Once you connect the Arduino Mega board with Click Shield for Arduino Mega, you can access hundreds of Click boards™, working with 3.3V or 5V logic voltage levels.

Click Shield for Arduino Mega accessories 1 image

DB9 Cable Female-to-Female (2m) cable is essential for establishing dependable serial data connections between devices. With its DB9 female connectors on both ends, this cable enables a seamless link between various equipment, such as computers, routers, switches, and other serial devices. Measuring 2 meters in length, it offers flexibility in arranging your setup without compromising data transmission quality. Crafted with precision, this cable ensures consistent and reliable data exchange, making it suitable for industrial applications, office environments, and home setups. Whether configuring networking equipment, accessing console ports, or utilizing serial peripherals, this cable's durable construction and robust connectors guarantee a stable connection. Simplify your data communication needs with the 2m DB9 female-to-female cable, an efficient solution designed to meet your serial connectivity requirements easily and efficiently.

RS232 Isolator Click accessories image

Used MCU Pins

mikroBUS™ mapper

NC
NC
AN
NC
NC
RST
UART CTS
PL4
CS
NC
NC
SCK
NC
NC
MISO
NC
NC
MOSI
Power Supply
3.3V
3.3V
Ground
GND
GND
NC
NC
PWM
UART RTS
PB6
INT
UART TX
PE0
TX
UART RX
PE1
RX
NC
NC
SCL
NC
NC
SDA
Power Supply
5V
5V
Ground
GND
GND
1

Take a closer look

Click board™ Schematic

RS232 Isolator Click Schematic schematic

Step by step

Project assembly

Click Shield for Arduino Mega front image hardware assembly

Start by selecting your development board and Click board™. Begin with the Arduino Mega 2560 Rev3 as your development board.

Click Shield for Arduino Mega front image hardware assembly
Arduino Mega 2560 Rev3 front image hardware assembly
Charger 27 Click front image hardware assembly
Prog-cut hardware assembly
Charger 27 Click complete accessories setup image hardware assembly
Board mapper by product8 hardware assembly
Necto image step 2 hardware assembly
Necto image step 3 hardware assembly
Necto image step 4 hardware assembly
Necto image step 5 hardware assembly
Necto image step 6 hardware assembly
Arduino MEGA MCU Step hardware assembly
Necto No Display image step 8 hardware assembly
Necto image step 9 hardware assembly
Necto image step 10 hardware assembly
Debug Image Necto Step hardware assembly

Track your results in real time

Application Output

1. Application Output - In Debug mode, the 'Application Output' window enables real-time data monitoring, offering direct insight into execution results. Ensure proper data display by configuring the environment correctly using the provided tutorial.

2. UART Terminal - Use the UART Terminal to monitor data transmission via a USB to UART converter, allowing direct communication between the Click board™ and your development system. Configure the baud rate and other serial settings according to your project's requirements to ensure proper functionality. For step-by-step setup instructions, refer to the provided tutorial.

3. Plot Output - The Plot feature offers a powerful way to visualize real-time sensor data, enabling trend analysis, debugging, and comparison of multiple data points. To set it up correctly, follow the provided tutorial, which includes a step-by-step example of using the Plot feature to display Click board™ readings. To use the Plot feature in your code, use the function: plot(*insert_graph_name*, variable_name);. This is a general format, and it is up to the user to replace 'insert_graph_name' with the actual graph name and 'variable_name' with the parameter to be displayed.

Software Support

Library Description

This library contains API for RS232 Isolator Click driver.

Key functions:

  • rs232_2_set_rts - Function settings RTS state

  • rs232_2_get_cts - Read CTS state

  • rs232isolator_send_command - Function for send command

Open Source

Code example

The complete application code and a ready-to-use project are available through the NECTO Studio Package Manager for direct installation in the NECTO Studio. The application code can also be found on the MIKROE GitHub account.

/*!
 * \file 
 * \brief Rs232Isolator Click example
 * 
 * # Description
 * This example reads and processes data from RS232 Isolator Clicks.
 *
 * The demo application is composed of two sections :
 * 
 * ## Application Init 
 * Initializes driver.
 * 
 * ## Application Task  
 * Reads the received data.
 * 
 * ## Additional Function
 * - rs232isolator_process ( ) - The general process of collecting presponce 
 *                                   that sends a module.
 * 
 * \author MikroE Team
 *
 */
// ------------------------------------------------------------------- INCLUDES

#include "board.h"
#include "log.h"
#include "rs232isolator.h"
#include "string.h"

#define PROCESS_COUNTER 10
#define PROCESS_RX_BUFFER_SIZE 500
#define PROCESS_PARSER_BUFFER_SIZE 500

#define TEXT_TO_SEND  "MikroE\r\n"

// ------------------------------------------------------------------ VARIABLES

#define DEMO_APP_RECEIVER
//#define DEMO_APP_TRANSMITER

static rs232isolator_t rs232isolator;
static log_t logger;

static char current_rsp_buf[ PROCESS_PARSER_BUFFER_SIZE ];
static uint8_t send_data_cnt = 0; 
// ------------------------------------------------------- ADDITIONAL FUNCTIONS

static void rs232isolator_process ( void )
{
    int16_t rsp_size;
    uint16_t rsp_cnt = 0;
    
    char uart_rx_buffer[ PROCESS_RX_BUFFER_SIZE ] = { 0 };
    uint8_t check_buf_cnt;
    uint8_t process_cnt = PROCESS_COUNTER;
    
    // Clear parser buffer
    memset( current_rsp_buf, 0 , PROCESS_PARSER_BUFFER_SIZE ); 
    
    while( process_cnt != 0 )
    {
        rsp_size = rs232isolator_generic_read( &rs232isolator, &uart_rx_buffer, PROCESS_RX_BUFFER_SIZE );

        if ( rsp_size > 0 )
        {  
            // Validation of the received data
            for ( check_buf_cnt = 0; check_buf_cnt < rsp_size; check_buf_cnt++ )
            {
                if ( uart_rx_buffer[ check_buf_cnt ] == 0 ) 
                {
                    uart_rx_buffer[ check_buf_cnt ] = 13;
                }
            }
            
            log_printf( &logger, "%s\r\n", uart_rx_buffer );
            
            // Storages data in parser buffer
            rsp_cnt += rsp_size;
            if ( rsp_cnt < PROCESS_PARSER_BUFFER_SIZE )
            {
                strncat( current_rsp_buf, uart_rx_buffer, rsp_size );
            }
            
            // Clear RX buffer
            memset( uart_rx_buffer, 0, PROCESS_RX_BUFFER_SIZE );
        } 
        else 
        {
            process_cnt--;
            
            // Process delay 
            Delay_ms ( 100 );
        }
    }
    log_printf( &logger, "%s\r\n", current_rsp_buf );
}

// ------------------------------------------------------ APPLICATION FUNCTIONS

void application_init ( void )
{
    log_cfg_t log_cfg;
    rs232isolator_cfg_t cfg;

    /** 
     * Logger initialization.
     * Default baud rate: 115200
     * Default log level: LOG_LEVEL_DEBUG
     * @note If USB_UART_RX and USB_UART_TX 
     * are defined as HAL_PIN_NC, you will 
     * need to define them manually for log to work. 
     * See @b LOG_MAP_USB_UART macro definition for detailed explanation.
     */
    LOG_MAP_USB_UART( log_cfg );
    log_init( &logger, &log_cfg );
    log_info( &logger, "---- Application Init ----" );

    //  Click initialization.

    rs232isolator_cfg_setup( &cfg );
    RS232ISOLATOR_MAP_MIKROBUS( cfg, MIKROBUS_1 );
    rs232isolator_init( &rs232isolator, &cfg );
}

void application_task ( void )
{
#ifdef DEMO_APP_RECEIVER
    rs232isolator_process( );
#endif
    
#ifdef DEMO_APP_TRANSMITER
    rs232isolator_process( );
    
    if ( send_data_cnt == 5 )
    {
        rs232isolator_send_command( &rs232isolator, TEXT_TO_SEND );
        send_data_cnt = 0;
    }
    else
    {
        send_data_cnt++;
    }

#endif    
}

int main ( void ) 
{
    /* Do not remove this line or clock might not be set correctly. */
    #ifdef PREINIT_SUPPORTED
    preinit();
    #endif
    
    application_init( );
    
    for ( ; ; ) 
    {
        application_task( );
    }

    return 0;
}

// ------------------------------------------------------------------------ END

Additional Support

Resources

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