Intermediate
30 min

Integrate sensorless BLDC motor driver into your designs easily with AMT49400 and TM4C129ENCPDT

Say goodbye to tangled wires

Brushless 21 Click with Fusion for Tiva v8

Published Apr 23, 2023

Click board™

Brushless 21 Click

Dev. board

Fusion for Tiva v8

Compiler

NECTO Studio

MCU

TM4C129ENCPDT

The perfect choice for enhancing the performance of home appliances such as fans and pumps, offering flexibility and versatility to optimize their operation

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Hardware Overview

How does it work?

Brushless 21 Click is based on the AMT49400, a three-phase BLDC controller with integrated MOSFETs from Allegro Microsystems. The integrated field-oriented control (FOC) algorithm achieves the best efficiency and dynamic response and minimizes acoustic noise. Also, Allegro's proprietary non-reverse startup algorithm improves startup performance. The BLDC motor, connected to the terminals labeled U, V, and W, will start towards the target direction after power-up without reverse shaking or vibration. The Soft-On Soft-Off (SOSO) feature gradually increases the current to the motor at the ON command (windmill condition). It gradually reduces the current from the motor at the OFF command, further reducing the acoustic noise and operating the motor smoothly. This Click board™ allows interface selection to communicate with MCU. The selection between PWM and I2C interface can be

made by positioning SMD jumpers labeled as COMM SEL in an appropriate position. Note that all the jumpers' positions must be on the same side, or the Click board™ may become unresponsive. While the I2C interface is selected, setting motor-rated voltage, rated current, rated speed, resistance, and startup profiles are allowed via the EEPROM programmability. On the other side, the motor speed is controlled by applying a duty cycle command to the PWM input pin of the AMT49400. Alongside the PWM pin from the mikroBUS™ socket, this Click board™ also has the Enable pin labeled as EN and routed to the CS pin of the mikroBUS™ socket to optimize power consumption used for power ON/OFF purposes. The FG pin routed on the default INT pin of the mikroBUS™ socket provides motor speed information to the system, such as motor lock detection.

This feature monitors the motor position to determine if the motor is running as expected. If a lock condition is detected, the motor drive will be disabled for 5 seconds before an attempted auto-restart. This Click board™ can operate with either 3.3V or 5V logic voltage levels selected via the VIO SEL jumper. It allows both 3.3V and 5V capable MCUs to use the communication lines properly. Additionally, there is a possibility for the AMT49400 power supply selection via jumper labeled as VBB SEL to supply the AMT49400 from an external power supply terminal in the range from 4V to 16V or with 5V from mikroBUS™ power rail. However, the Click board™ comes equipped with a library containing easy-to-use functions and an example code that can be used, as a reference, for further development.

brushless-21-click-hardware-overview

Features overview

Development board

Fusion for TIVA v8 is a development board specially designed for the needs of rapid development of embedded applications. It supports a wide range of microcontrollers, such as different 32-bit ARM® Cortex®-M based MCUs from Texas Instruments, regardless of their number of pins, and a broad set of unique functions, such as the first-ever embedded debugger/programmer over a WiFi network. The development board is well organized and designed so that the end-user has all the necessary elements, such as switches, buttons, indicators, connectors, and others, in one place. Thanks to innovative manufacturing technology, Fusion for TIVA v8 provides a fluid and immersive working experience, allowing access

anywhere and under any circumstances at any time. Each part of the Fusion for TIVA v8 development board contains the components necessary for the most efficient operation of the same board. An advanced integrated CODEGRIP programmer/debugger module offers many valuable programming/debugging options, including support for JTAG, SWD, and SWO Trace (Single Wire Output)), and seamless integration with the Mikroe software environment. Besides, it also includes a clean and regulated power supply module for the development board. It can use a wide range of external power sources, including a battery, an external 12V power supply, and a power source via the USB Type-C (USB-C) connector.

Communication options such as USB-UART, USB HOST/DEVICE, CAN (on the MCU card, if supported), and Ethernet is also included. In addition, it also has the well-established mikroBUS™ standard, a standardized socket for the MCU card (SiBRAIN standard), and two display options for the TFT board line of products and character-based LCD. Fusion for TIVA v8 is an integral part of the Mikroe ecosystem for rapid development. Natively supported by Mikroe software tools, it covers many aspects of prototyping and development thanks to a considerable number of different Click boards™ (over a thousand boards), the number of which is growing every day.

Fusion for Tiva v8 horizontal image

Microcontroller Overview

MCU Card / MCU

default

Type

8th Generation

Architecture

ARM Cortex-M4

MCU Memory (KB)

1024

Silicon Vendor

Texas Instruments

Pin count

128

RAM (Bytes)

262144

You complete me!

Accessories

2207V-2500kV BLDC Motor is an outrunner brushless DC motor with a kV rating of 2500 and an M5 shaft diameter. It is an excellent solution for fulfilling many functions initially performed by brushed DC motors or in RC drones, racing cars, and much more.

Brushless 21 Click accessories image

Used MCU Pins

mikroBUS™ mapper

NC
NC
AN
Enable
PK3
RST
NC
NC
CS
NC
NC
SCK
NC
NC
MISO
NC
NC
MOSI
Power Supply
3.3V
3.3V
Ground
GND
GND
PWM Signal
PL4
PWM
Motor Speed Detection
PQ4
INT
NC
NC
TX
NC
NC
RX
I2C Clock
PD2
SCL
I2C Data
PD3
SDA
Power Supply
5V
5V
Ground
GND
GND
1

Take a closer look

Click board™ Schematic

Brushless 21 Click Schematic schematic

Step by step

Project assembly

Fusion for PIC v8 front image hardware assembly

Start by selecting your development board and Click board™. Begin with the Fusion for Tiva v8 as your development board.

Fusion for PIC v8 front image hardware assembly
GNSS2 Click front image hardware assembly
SiBRAIN for PIC32MZ1024EFK144 front image hardware assembly
GNSS2 Click complete accessories setup image hardware assembly
Board mapper by product7 hardware assembly
Necto image step 2 hardware assembly
Necto image step 3 hardware assembly
Necto image step 4 hardware assembly
NECTO Compiler Selection Step Image hardware assembly
NECTO Output Selection Step Image hardware assembly
Necto image step 6 hardware assembly
Necto image step 7 hardware assembly
Necto image step 8 hardware assembly
Necto image step 9 hardware assembly
Necto image step 10 hardware assembly
Necto PreFlash Image hardware assembly

Track your results in real time

Application Output

1. Application Output - In Debug mode, the 'Application Output' window enables real-time data monitoring, offering direct insight into execution results. Ensure proper data display by configuring the environment correctly using the provided tutorial.

2. UART Terminal - Use the UART Terminal to monitor data transmission via a USB to UART converter, allowing direct communication between the Click board™ and your development system. Configure the baud rate and other serial settings according to your project's requirements to ensure proper functionality. For step-by-step setup instructions, refer to the provided tutorial.

3. Plot Output - The Plot feature offers a powerful way to visualize real-time sensor data, enabling trend analysis, debugging, and comparison of multiple data points. To set it up correctly, follow the provided tutorial, which includes a step-by-step example of using the Plot feature to display Click board™ readings. To use the Plot feature in your code, use the function: plot(*insert_graph_name*, variable_name);. This is a general format, and it is up to the user to replace 'insert_graph_name' with the actual graph name and 'variable_name' with the parameter to be displayed.

Software Support

Library Description

This library contains API for Brushless 21 Click driver.

Key functions:

  • brushless21_set_duty_cycle This function sets the duty cycle in percentages ( Range[ 0..1 ] ).

  • brushless21_get_motor_speed This function reads the motor speed in Hz.

  • brushless21_switch_direction This function switches the motor direction by toggling the DIR bit.

Open Source

Code example

The complete application code and a ready-to-use project are available through the NECTO Studio Package Manager for direct installation in the NECTO Studio. The application code can also be found on the MIKROE GitHub account.

/*!
 * @file main.c
 * @brief Brushless21 Click example
 *
 * # Description
 * This example demonstrates the use of the Brushless 21 Click board by driving the 
 * motor at different speeds.
 *
 * The demo application is composed of two sections :
 *
 * ## Application Init
 * Initializes the driver and performs the Click default configuration which sets the GPIO 
 * as a default communication and enables the PWM.
 *
 * ## Application Task
 * Controls the motor speed by changing the PWM duty cycle once per second. The duty cycle ranges from 0% to 100%. 
 * When the Click board is configured in I2C mode the motor switches the direction at a minimal speed.
 * Also, the chip internal temperature, VBB voltage and the motor speed readings are supported in I2C mode.
 * Each step will be logged on the USB UART where you can track the program flow.
 *
 * @author Stefan Filipovic
 *
 */

#include "board.h"
#include "log.h"
#include "brushless21.h"

static brushless21_t brushless21;
static log_t logger;

void application_init ( void ) 
{
    log_cfg_t log_cfg;  /**< Logger config object. */
    brushless21_cfg_t brushless21_cfg;  /**< Click config object. */

    /** 
     * Logger initialization.
     * Default baud rate: 115200
     * Default log level: LOG_LEVEL_DEBUG
     * @note If USB_UART_RX and USB_UART_TX 
     * are defined as HAL_PIN_NC, you will 
     * need to define them manually for log to work. 
     * See @b LOG_MAP_USB_UART macro definition for detailed explanation.
     */
    LOG_MAP_USB_UART( log_cfg );
    log_init( &logger, &log_cfg );
    log_info( &logger, " Application Init " );

    // Click initialization.
    brushless21_cfg_setup( &brushless21_cfg );
    BRUSHLESS21_MAP_MIKROBUS( brushless21_cfg, MIKROBUS_1 );
    err_t init_flag = brushless21_init( &brushless21, &brushless21_cfg );
    if ( ( PWM_ERROR == init_flag ) || ( I2C_MASTER_ERROR == init_flag ) )
    {
        log_error( &logger, " Communication init." );
        for ( ; ; );
    }
    
    if ( BRUSHLESS21_ERROR == brushless21_default_cfg ( &brushless21 ) )
    {
        log_error( &logger, " Default configuration." );
        for ( ; ; );
    }
    
    log_info( &logger, " Application Task " );
}

void application_task ( void ) 
{
    static int8_t duty_cnt = 1;
    static int8_t duty_inc = 1;
    float duty = duty_cnt / 10.0;
    
    if ( BRUSHLESS21_OK == brushless21_set_duty_cycle ( &brushless21, duty ) )
    {
        log_printf( &logger, "\r\n Duty Cycle : %d%%\r\n", ( uint16_t )( duty_cnt * 10 ) );
    }
    
    if ( BRUSHLESS21_DRV_SEL_I2C == brushless21.drv_sel ) 
    {
        int8_t temperature = 0;
        float motor_speed = 0;
        float vbb_voltage = 0;
        if ( BRUSHLESS21_OK == brushless21_get_temperature ( &brushless21, &temperature ) )
        {
            log_printf( &logger, " Temperature: %d C\r\n", ( int16_t ) temperature );
        }
        if ( BRUSHLESS21_OK == brushless21_get_motor_speed ( &brushless21, &motor_speed ) )
        {
            log_printf( &logger, " Motor Speed: %.2f Hz\r\n", motor_speed );
        }
        if ( BRUSHLESS21_OK == brushless21_get_vbb_voltage ( &brushless21, &vbb_voltage ) )
        {
            log_printf( &logger, " VBB Voltage: %.2f V\r\n", vbb_voltage );
        }
        if ( 0 == duty_cnt ) 
        {
            duty_inc = 1;
            if ( BRUSHLESS21_OK == brushless21_switch_direction ( &brushless21 ) )
            {
                log_printf( &logger, " Switch direction\r\n" );
            }
        }
    }
    
    if ( 10 == duty_cnt ) 
    {
        duty_inc = -1;
    }
    else if ( 0 == duty_cnt ) 
    {
        duty_inc = 1;
    }
    duty_cnt += duty_inc;
    Delay_ms ( 1000 );
}

int main ( void ) 
{
    /* Do not remove this line or clock might not be set correctly. */
    #ifdef PREINIT_SUPPORTED
    preinit();
    #endif
    
    application_init( );
    
    for ( ; ; ) 
    {
        application_task( );
    }

    return 0;
}

// ------------------------------------------------------------------------ END

Additional Support

Resources

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