Drive a bipolar stepping motor easily with TB67S549FTG and ATmega328P

Smooth motor drive operation

Published Feb 14, 2024

Click board™

Stepper 12 Click

Dev. board

Arduino UNO Rev3

Compiler

NECTO Studio

MCU

ATmega328P

Accurate rotation angle and speed control using pulse signals

Hardware Overview

How does it work?

Stepper 12 Click is based on the TB67S549FTG, a two-phase bipolar stepping motor driver designed to control one bipolar stepping motor with resistorless current sensing owing to the built-in function of Advanced Current Detect System (ACDS) from Toshiba Semiconductor. The TB67S549FTG incorporates low on-resistance DMOS FETs, which can deliver a 1.5A maximum current with a motor output voltage rating of 40V and integrated protection mechanisms such as over-current, over-temperature, and under-voltage lockout for error detection (LO LED indicator). It supports full-step to 1/32 steps resolution for less motor noise and smoother control, with a built-in Advanced Dynamic Mixed Decay (ADMD) function that helps stabilize the current waveforms. Thanks to the many steps that TB67S549FTG supports, motor noise can be significantly reduced with smoother operation and more precise control. It is suited to various applications such as office automation and commercial and industrial equipment. The current value in the PWM constant-current mode is set by the reference voltage obtained by the MCP1501, a high-precision voltage regulator. Also, the current threshold point of the TB67S549FTG, alongside MCP1501, can be set manually using an onboard trimmer labeled VR.

In addition to the I2C communication, several GPIO pins connected to the mikroBUS™ socket pins are also used to forward the information to the MCU associated with the PCA9555A port expander. The PCA9555A also allows choosing the least significant bit (LSB) of its I2C slave address by positioning SMD jumpers labeled as ADDR SEL to an appropriate position marked as 0 and 1, alongside its interrupt feature routed to the INT pin of the mikroBUS™ socket. The CLK clock signal, routed to the PWM pin of the mikroBUS™ socket, shifts the current step and electrical angle of the motor with its every up-edge, while the Enable pin, labeled as EN and routed to the CS pin of the mikroBUS™ socket, controls the state of the output A and B stepping motor drive channels. The normal constant current control is started by turning the motor drive ON (HIGH level), while by setting the motor drive OFF, the outputs are turned high impedance because the MOSFETs are set to OFF (LOW level). Besides, all circuits can be stopped using the Sleep function and thus enable power saving mode. A simple DIR pin routed to the AN pin on the mikroBUS™ socket allows MCU to manage the direction of the stepper motor (clockwise or counterclockwise), while the RST pin of the mikroBUS™ socket

initializes an electrical angle in the internal counter to set an initial position. Achieving an initial position is indicated via onboard orange LED labeled as MO. A specific addition to this Click board™ is a multifunctional switch that allows the user, by selecting a particular switch, to set appropriate features such as 1 – Sleep Mode Activation; 2, 3 – Motor Torque Setting; 5 – Decay Control; 6, 7, 8 – Step Resolution Setting. In addition to this physical way of setting these functions, the user can select them digitally via the I2C interface. The Stepper 12 Click supports an external power supply for the TB67S549FTG, which can be connected to the input terminal labeled as VM and should be within the range of 4.5V to 34V, while the stepper motor coils can be connected to the terminals labeled as B+, B-, A-, and A+. This Click board™ can operate with either 3.3V or 5V logic voltage levels selected via the VCC SEL jumper. This way, both 3.3V and 5V capable MCUs can use the communication lines properly. However, the Click board™ comes equipped with a library containing easy-to-use functions and an example code that can be used, as a reference, for further development.

Features overview

Development board

Arduino UNO is a versatile microcontroller board built around the ATmega328P chip. It offers extensive connectivity options for various projects, featuring 14 digital input/output pins, six of which are PWM-capable, along with six analog inputs. Its core components include a 16MHz ceramic resonator, a USB connection, a power jack, an

ICSP header, and a reset button, providing everything necessary to power and program the board. The Uno is ready to go, whether connected to a computer via USB or powered by an AC-to-DC adapter or battery. As the first USB Arduino board, it serves as the benchmark for the Arduino platform, with "Uno" symbolizing its status as the

first in a series. This name choice, meaning "one" in Italian, commemorates the launch of Arduino Software (IDE) 1.0. Initially introduced alongside version 1.0 of the Arduino Software (IDE), the Uno has since become the foundational model for subsequent Arduino releases, embodying the platform's evolution.

Microcontroller Overview

MCU Card / MCU

Architecture

AVR

MCU Memory (KB)

Silicon Vendor

Microchip

Pin count

RAM (Bytes)

2048

You complete me!

Accessories

Click Shield for Arduino UNO has two proprietary mikroBUS™ sockets, allowing all the Click board™ devices to be interfaced with the Arduino UNO board without effort. The Arduino Uno, a microcontroller board based on the ATmega328P, provides an affordable and flexible way for users to try out new concepts and build prototypes with the ATmega328P microcontroller from various combinations of performance, power consumption, and features. The Arduino Uno has 14 digital input/output pins (of which six can be used as PWM outputs), six analog inputs, a 16 MHz ceramic resonator (CSTCE16M0V53-R0), a USB connection, a power jack, an ICSP header, and reset button. Most of the ATmega328P microcontroller pins are brought to the IO pins on the left and right edge of the board, which are then connected to two existing mikroBUS™ sockets. This Click Shield also has several switches that perform functions such as selecting the logic levels of analog signals on mikroBUS™ sockets and selecting logic voltage levels of the mikroBUS™ sockets themselves. Besides, the user is offered the possibility of using any Click board™ with the help of existing bidirectional level-shifting voltage translators, regardless of whether the Click board™ operates at a 3.3V or 5V logic voltage level. Once you connect the Arduino UNO board with our Click Shield for Arduino UNO, you can access hundreds of Click boards™, working with 3.3V or 5V logic voltage levels.

Used MCU Pins

mikroBUS™ mapper

Rotation Direction

PC0

Electrical Angle Intilizing

PD2

RST

Enable

PB2

SCK

MISO

MOSI

Power Supply

3.3V

Ground

GND

Step Clock

PD6

PWM

Interrupt

PC3

INT

I2C Clock

PC5

SCL

I2C Data

PC4

SDA

Power Supply

Ground

GND

Take a closer look

Click board™ Schematic

Step by step

Project assembly

Click Shield for Arduino UNO front image hardware assembly

Start by selecting your development board and Click board™. Begin with the Arduino UNO Rev3 as your development board.

Arduino UNO Rev3 front image hardware assembly

Charger 27 Click front image hardware assembly

Charger 27 Click complete accessories setup image hardware assembly

Arduino UNO Rev3 Access MB 1 - upright/background hardware assembly

Necto No Display image step 8 hardware assembly

Debug Image Necto Step hardware assembly

Track your results in real time

Application Output

1. Application Output - In Debug mode, the 'Application Output' window enables real-time data monitoring, offering direct insight into execution results. Ensure proper data display by configuring the environment correctly using the provided tutorial.

2. UART Terminal - Use the UART Terminal to monitor data transmission via a USB to UART converter, allowing direct communication between the Click board™ and your development system. Configure the baud rate and other serial settings according to your project's requirements to ensure proper functionality. For step-by-step setup instructions, refer to the provided tutorial.

3. Plot Output - The Plot feature offers a powerful way to visualize real-time sensor data, enabling trend analysis, debugging, and comparison of multiple data points. To set it up correctly, follow the provided tutorial, which includes a step-by-step example of using the Plot feature to display Click board™ readings. To use the Plot feature in your code, use the function: plot(*insert_graph_name*, variable_name);. This is a general format, and it is up to the user to replace 'insert_graph_name' with the actual graph name and 'variable_name' with the parameter to be displayed.

Software Support

Library Description

This library contains API for Stepper 12 Click driver.

Key functions:

stepper12_set_direction This function sets the motor direction by setting the DIR pin logic state.
stepper12_drive_motor This function drives the motor for a specific number of steps at the selected speed.
stepper12_set_step_mode This function sets the step mode resolution settings.

Open Source

Code example

The complete application code and a ready-to-use project are available through the NECTO Studio Package Manager for direct installation in the NECTO Studio. The application code can also be found on the MIKROE GitHub account.

/*!
 * @file main.c
 * @brief Stepper 12 Click example
 *
 * # Description
 * This example demonstrates the use of the Stepper 12 click board by driving the 
 * motor in both directions for a desired number of steps.
 *
 * The demo application is composed of two sections :
 *
 * ## Application Init
 * Initializes the driver and performs the click default configuration.
 *
 * ## Application Task
 * Drives the motor clockwise for 200 full steps and then counter-clockiwse for 400 quarter
 * steps with 2 seconds delay before changing the direction. All data is being logged on
 * the USB UART where you can track the program flow.
 *
 * @author Stefan Filipovic
 *
 */

#include "board.h"
#include "log.h"
#include "stepper12.h"

static stepper12_t stepper12;
static log_t logger;

void application_init ( void ) 
{
    log_cfg_t log_cfg;  /**< Logger config object. */
    stepper12_cfg_t stepper12_cfg;  /**< Click config object. */

    /** 
     * Logger initialization.
     * Default baud rate: 115200
     * Default log level: LOG_LEVEL_DEBUG
     * @note If USB_UART_RX and USB_UART_TX 
     * are defined as HAL_PIN_NC, you will 
     * need to define them manually for log to work. 
     * See @b LOG_MAP_USB_UART macro definition for detailed explanation.
     */
    LOG_MAP_USB_UART( log_cfg );
    log_init( &logger, &log_cfg );
    log_info( &logger, " Application Init " );

    // Click initialization.
    stepper12_cfg_setup( &stepper12_cfg );
    STEPPER12_MAP_MIKROBUS( stepper12_cfg, MIKROBUS_1 );
    if ( I2C_MASTER_ERROR == stepper12_init( &stepper12, &stepper12_cfg ) ) 
    {
        log_error( &logger, " Communication init." );
        for ( ; ; );
    }
    
    if ( STEPPER12_ERROR == stepper12_default_cfg ( &stepper12 ) )
    {
        log_error( &logger, " Default configuration." );
        for ( ; ; );
    }
    
    log_info( &logger, " Application Task " );
}

void application_task ( void ) 
{
    log_printf ( &logger, " Move 200 full steps clockwise \r\n\n" );
    stepper12_set_step_mode ( &stepper12, STEPPER12_MODE_FULL_STEP );
    stepper12_set_direction ( &stepper12, STEPPER12_DIR_CW );
    stepper12_drive_motor ( &stepper12, 200, STEPPER12_SPEED_FAST );
    Delay_ms ( 2000 );
    
    log_printf ( &logger, " Move 400 quarter steps counter-clockwise \r\n\n" );
    stepper12_set_step_mode ( &stepper12, STEPPER12_MODE_QUARTER_STEP );
    stepper12_set_direction ( &stepper12, STEPPER12_DIR_CCW );
    stepper12_drive_motor ( &stepper12, 400, STEPPER12_SPEED_FAST );
    Delay_ms ( 2000 );
}

void main ( void ) 
{
    application_init( );

    for ( ; ; ) 
    {
        application_task( );
    }
}

// ------------------------------------------------------------------------ END