Intermediate
30 min

Accurate alcohol detection based on the MiCS-5524 and ATmega644

Alcohol awareness simplified: Our detection, your safe passage

Alcohol 3 Click with EasyAVR v7

Published Aug 29, 2023

Click board™

Alcohol 3 Click

Dev. board

EasyAVR v7

Compiler

NECTO Studio

MCU

ATmega644

Develop top-of-the-line alcohol breath tester and early fire and gas leakage detection applications easily

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Hardware Overview

How does it work?

Alcohol 3 Click is based on the MiCS-5524 sensor, a compact MOS sensor from SGX Sensortech. This sensor comprises a micromachined metal oxide semiconductor diaphragm with an integrated heating resistor. The resistor produces heat, which catalyzes the reaction, affecting the electrical resistance of the oxide layer itself. The temperature of the heater is quite high: it ranges from 350 °C to 550 °C. After the initial preheating period, the sensor can detect gas changes in intervals below two seconds. The resistance of the MiCS-5524 sensor does not change linearly with the gas concentration, so a proper calibration must be performed before using it for absolute gas concentration measurement applications. The impedance changes the most when used with low gas concentrations. As the atmosphere gets saturated with gas, the impedance changes slowly. This should be considered, especially when

developing applications for estimating blood alcohol content (BAC) from a breath sample (also known as a breathalyzer). The MiCS-5524 sensor is a simple device: it has only four connections. Two pins are the connections of the internal heating element, while the other two are the MOS sensor connections. The application is reduced to calculating a proper resistor for the voltage divider. The datasheet of the MiCS-5524 sensor offers typical values for its resistance when used in clean air (artificial conditions). The sensitivity is then expressed as the ratio between the sensor's resistance in clean air and resistance at a concentration of 60 ppm CO. The middle tap between the sensor (as a resistor) and the fixed resistance provides an output voltage. It depends on the sensor's resistance, allowing it to be used as the input into the MCP3221, a low-power 12-bit A/D converter with an I2C interface, from Microchip.

This ADC allows the output voltage to be translated into digital information, accessed over the I2C pins on the mikroBUS™ socket. By using the power supply voltage as the voltage reference for the conversion, this ADC further reduces the complexity of the design, still offering a good conversion quality, thanks to its low noise input. Due to the sensor's inert nature, this ADC is more than fast enough, although it can provide up to 22.3ksps when operated in the I2C Fast mode. This Click board™ can operate with either 3.3V or 5V logic voltage levels selected via the VCC SEL jumper. This way, both 3.3V and 5V capable MCUs can use the communication lines properly. Also, this Click board™ comes equipped with a library containing easy-to-use functions and an example code that can be used as a reference for further development.

Alcohol 3 Click top side image
Alcohol 3 Click bottom side image

Features overview

Development board

EasyAVR v7 is the seventh generation of AVR development boards specially designed for the needs of rapid development of embedded applications. It supports a wide range of 16-bit AVR microcontrollers from Microchip and has a broad set of unique functions, such as a powerful onboard mikroProg programmer and In-Circuit debugger over USB. The development board is well organized and designed so that the end-user has all the necessary elements in one place, such as switches, buttons, indicators, connectors, and others. With four different connectors for each port, EasyAVR v7 allows you to connect accessory boards, sensors, and custom electronics more

efficiently than ever. Each part of the EasyAVR v7 development board contains the components necessary for the most efficient operation of the same board. An integrated mikroProg, a fast USB 2.0 programmer with mikroICD hardware In-Circuit Debugger, offers many valuable programming/debugging options and seamless integration with the Mikroe software environment. Besides it also includes a clean and regulated power supply block for the development board. It can use a wide range of external power sources, including an external 12V power supply, 7-12V AC or 9-15V DC via DC connector/screw terminals, and a power source via the USB Type-B (USB-B)

connector. Communication options such as USB-UART and RS-232 are also included, alongside the well-established mikroBUS™ standard, three display options (7-segment, graphical, and character-based LCD), and several different DIP sockets which cover a wide range of 16-bit AVR MCUs. EasyAVR v7 is an integral part of the Mikroe ecosystem for rapid development. Natively supported by Mikroe software tools, it covers many aspects of prototyping and development thanks to a considerable number of different Click boards™ (over a thousand boards), the number of which is growing every day.

EasyAVR v7 horizontal image

Microcontroller Overview

MCU Card / MCU

ATmega644

Architecture

AVR

MCU Memory (KB)

64

Silicon Vendor

Microchip

Pin count

40

RAM (Bytes)

4096

Used MCU Pins

mikroBUS™ mapper

NC
NC
AN
NC
NC
RST
NC
NC
CS
NC
NC
SCK
NC
NC
MISO
NC
NC
MOSI
Power Supply
3.3V
3.3V
Ground
GND
GND
NC
NC
PWM
NC
NC
INT
NC
NC
TX
NC
NC
RX
I2C Clock
PC0
SCL
I2C Data
PC1
SDA
Power Supply
5V
5V
Ground
GND
GND
1

Take a closer look

Click board™ Schematic

Alcohol 3 Click Schematic schematic

Step by step

Project assembly

EasyAVR v7 front image hardware assembly

Start by selecting your development board and Click board™. Begin with the EasyAVR v7 as your development board.

EasyAVR v7 front image hardware assembly
Buck 22 Click front image hardware assembly
MCU DIP 40 hardware assembly
EasyAVR v7 MB 1 - upright/background hardware assembly
Necto image step 2 hardware assembly
Necto image step 3 hardware assembly
Necto image step 4 hardware assembly
NECTO Compiler Selection Step Image hardware assembly
NECTO Output Selection Step Image hardware assembly
Necto image step 6 hardware assembly
Necto DIP image step 7 hardware assembly
EasyPIC PRO v7a Display Selection Necto Step hardware assembly
Necto image step 9 hardware assembly
Necto image step 10 hardware assembly
Necto PreFlash Image hardware assembly

Track your results in real time

Application Output

1. Application Output - In Debug mode, the 'Application Output' window enables real-time data monitoring, offering direct insight into execution results. Ensure proper data display by configuring the environment correctly using the provided tutorial.

2. UART Terminal - Use the UART Terminal to monitor data transmission via a USB to UART converter, allowing direct communication between the Click board™ and your development system. Configure the baud rate and other serial settings according to your project's requirements to ensure proper functionality. For step-by-step setup instructions, refer to the provided tutorial.

3. Plot Output - The Plot feature offers a powerful way to visualize real-time sensor data, enabling trend analysis, debugging, and comparison of multiple data points. To set it up correctly, follow the provided tutorial, which includes a step-by-step example of using the Plot feature to display Click board™ readings. To use the Plot feature in your code, use the function: plot(*insert_graph_name*, variable_name);. This is a general format, and it is up to the user to replace 'insert_graph_name' with the actual graph name and 'variable_name' with the parameter to be displayed.

Software Support

Library Description

This library contains API for Alcohol 3 Click driver.

Key functions:

  • alcohol3_get_co_in_ppm - This function reads CO (Carbon monoxide) data in ppm (1 ppm - 1000 ppm)

  • alcohol3_get_percentage_bac - This function reads percentage of alcohol in the blood (BAC)

  • alcohol3_get_adc_data - This function reads 12bit ADC value.

Open Source

Code example

The complete application code and a ready-to-use project are available through the NECTO Studio Package Manager for direct installation in the NECTO Studio. The application code can also be found on the MIKROE GitHub account.

/*!
 * \file 
 * \brief Alcohol3 Click example
 * 
 * # Description
 * Code of this sensor reacts to the presence of deoxidizing and reducing gases,
 * such as ethanol (also known as alcohol).
 *
 * The demo application is composed of two sections :
 * 
 * ## Application Init 
 * Application Init performs Logger and Click initialization.
 * 
 * ## Application Task  
 * Reads percentage of alcohol in the blood (BAC) 
 * and this data logs to USBUART every 1 sec.
 * 
 * \author MikroE Team
 *
 */
// ------------------------------------------------------------------- INCLUDES

#include "board.h"
#include "log.h"
#include "alcohol3.h"

// ------------------------------------------------------------------ VARIABLES

static alcohol3_t alcohol3;
static log_t logger;

// ------------------------------------------------------ APPLICATION FUNCTIONS

void application_init ( void )
{
    log_cfg_t log_cfg;
    alcohol3_cfg_t cfg;

    /** 
     * Logger initialization.
     * Default baud rate: 115200
     * Default log level: LOG_LEVEL_DEBUG
     * @note If USB_UART_RX and USB_UART_TX 
     * are defined as HAL_PIN_NC, you will 
     * need to define them manually for log to work. 
     * See @b LOG_MAP_USB_UART macro definition for detailed explanation.
     */
    LOG_MAP_USB_UART( log_cfg );
    log_init( &logger, &log_cfg );
    log_info( &logger, "---- Application Init ----" );
    Delay_ms ( 100 );

    //  Click initialization.

    alcohol3_cfg_setup( &cfg );
    ALCOHOL3_MAP_MIKROBUS( cfg, MIKROBUS_1 );
    alcohol3_init( &alcohol3, &cfg );

    log_printf( &logger, "--------------------------\r\n\n" );
    log_printf( &logger, " ---- Alcohol 3 Click ----\r\n" );
    log_printf( &logger, "--------------------------\r\n\n" );
    Delay_ms ( 1000 );

    log_printf( &logger, " ---- Initialization ---\r\n" );
    log_printf( &logger, "--------------------------\r\n\n" );
    Delay_ms ( 1000 );
}

void application_task ( void )
{
    uint16_t co_ppm;
    uint16_t p_bac;
    float temp_bac;

    //  Task implementation.

    log_printf( &logger, " --- Alcohol diagnostics ---- \r\n" );

    co_ppm = alcohol3_get_co_in_ppm ( &alcohol3 );
    log_printf( &logger, " co in ppm  %d    | \r\n", co_ppm );

    temp_bac = alcohol3_get_percentage_bac( &alcohol3 );
    p_bac = ( uint16_t )( temp_bac * 1000 );

    if ( 10 > p_bac && p_bac < 100 )
    {
        log_printf( &logger, " BAC      | 0.00%d\r\n", p_bac );
    }
    else if ( 100 <= p_bac && 1000 > p_bac )
    {
        log_printf( &logger, " BAC      | 0.0%d\r\n", p_bac );
    }
    else if ( p_bac >= 1000 )
    {
        log_printf( &logger, " BAC      | 0.%d\r\n", p_bac );
    }
    else
    {
        log_printf( &logger, " BAC  | 0.0000\r\n" );
    }
    log_printf( &logger, " ---------------------------- \r\n" );

    Delay_ms( 1000 );
}

void main ( void )
{
    application_init( );

    for ( ; ; )
    {
        application_task( );
    }
}


// ------------------------------------------------------------------------ END

Additional Support

Resources

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