Achieve sleek, precise DC motor movements with TB9053FTG and PIC32MZ2048EFH100
Smooth, reliable, and responsive: The secret behind brushed DC motor control
Published Nov 09, 2023
Click board™
DC Motor 26 Click
Dev. board
Flip&Click PIC32MZ
Compiler
NECTO Studio
MCU
PIC32MZ2048EFH100
Invest in the reliability and longevity of your systems with our brushed DC motor control, backed by a commitment to quality and performance, and supported by a team of experts ready to assist you in achieving your goals.
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Hardware Overview
How does it work?
DC Motor 26 Click is based on the TB9053FTG, a dual-channel H-bridge, brushed DC motor driver from Toshiba Semiconductor. It comes with an enhanced package for an extra high thermal performance. The TB9053FTG allows a dual configuration with two motors with 5A current ratings per channel or one 10A channel drive in a Parallel mode of operation. It is also rated for an operating voltage range from 4.5V to 28V, with the motor controlled directly through a PWM signal (CLK) from the mikroBUS™ socket or SPI serial interface. The PWM control with low on-resistance enables highly efficient motor drive output, ensuring reliable operation for highly competitive automotive applications. Besides the SPI communication, several GPIO pins connected to the mikroBUS™ socket pins are also used to control the TB9053FTG associated with the PCA9538A I2C-configurable port expander, such as Sleep Mode pin and DC motor channels current monitor routed to the SLP and CM pins (default positions of RST and AN pins) of the mikroBUS™ socket. The PCA9538A also allows choosing the least significant bit (LSB) of its I2C address by
positioning SMD jumpers labeled as ADDR SEL to an appropriate position marked as 0 and 1, alongside its interrupt feature routed to the INT pin of the mikroBUS™ socket. As mentioned, this Click board™ supports double or single DC motor configuration. The corresponding switches on the board marked with SW1-SW4 are used to select the motor control and operational modes. The first two represent the switches for motor control selection, more precisely, the choice of control directly by the PWM signal or through the SPI interface, while the second two represent the selection of the motor operational mode. There are four possible modes, i.e., Small Mode (two separated channels), Large Mode (two channels are connected and support one DC motor), Half Mode, and Prohibited Mode, where the channels are completely disabled. In addition, the control and PWM signals can also be brought externally via the onboard header J1. In that case, the PWM1 and PWM2 pins specify forward, reverse, or brake modes for motor 1, and the PWM3 and PWM4 pins specify these modes for motor 2. The enable EN pins select the drive or stop mode for the motor.
A broad range of configuration options for this driver, control, and mode selections can be found in the attached datasheet. This Click board™ also has additional LEDs for anomaly indication. Suppose a state such as an overtemperature or overcurrent/under voltage is detected. In that case, such anomaly is indicated by red LEDs marked as DIAG1 and DIAG2 associated with the interrupt pin. The DC Motor 26 supports an external power supply for the TB9053FTG, which can be connected to the input terminal labeled as VM and should be within the range of 4.5V to 28V, while the DC motor coils can be connected to the terminals labeled from OUT1 up to OUT4. This Click board™ can operate with either 3.3V or 5V logic voltage levels selected via the VCC SEL jumper. This way, both 3.3V and 5V capable MCUs can use the communication lines properly. Also, this Click board™ comes equipped with a library containing easy-to-use functions and an example code that can be used as a reference for further development.
Features overview
Development board
Flip&Click PIC32MZ is a compact development board designed as a complete solution that brings the flexibility of add-on Click boards™ to your favorite microcontroller, making it a perfect starter kit for implementing your ideas. It comes with an onboard 32-bit PIC32MZ microcontroller, the PIC32MZ2048EFH100 from Microchip, four mikroBUS™ sockets for Click board™ connectivity, two USB connectors, LED indicators, buttons, debugger/programmer connectors, and two headers compatible with Arduino-UNO pinout. Thanks to innovative manufacturing technology,
it allows you to build gadgets with unique functionalities and features quickly. Each part of the Flip&Click PIC32MZ development kit contains the components necessary for the most efficient operation of the same board. In addition, there is the possibility of choosing the Flip&Click PIC32MZ programming method, using the chipKIT bootloader (Arduino-style development environment) or our USB HID bootloader using mikroC, mikroBasic, and mikroPascal for PIC32. This kit includes a clean and regulated power supply block through the USB Type-C (USB-C) connector. All communication
methods that mikroBUS™ itself supports are on this board, including the well-established mikroBUS™ socket, user-configurable buttons, and LED indicators. Flip&Click PIC32MZ development kit allows you to create a new application in minutes. Natively supported by Mikroe software tools, it covers many aspects of prototyping thanks to a considerable number of different Click boards™ (over a thousand boards), the number of which is growing every day.
Microcontroller Overview
MCU Card / MCU
Architecture
PIC32
MCU Memory (KB)
2048
Silicon Vendor
Microchip
Pin count
100
RAM (Bytes)
524288
You complete me!
Accessories
DC Gear Motor - 430RPM (3-6V) represents an all-in-one combination of a motor and gearbox, where the addition of gear leads to a reduction of motor speed while increasing the torque output. This gear motor has a spur gearbox, making it a highly reliable solution for applications with lower torque and speed requirements. The most critical parameters for gear motors are speed, torque, and efficiency, which are, in this case, 520RPM with no load and 430RPM at maximum efficiency, alongside a current of 60mA and a torque of 50g.cm. Rated for a 3-6V operational voltage range and clockwise/counterclockwise rotation direction, this motor represents an excellent solution for many functions initially performed by brushed DC motors in robotics, medical equipment, electric door locks, and much more.
Used MCU Pins
mikroBUS™ mapper
Take a closer look
Click board™ Schematic
Step by step
Project assembly
Start by selecting your development board and Click board™. Begin with the Flip&Click PIC32MZ as your development board.
Track your results in real time
Application Output
1. Application Output - In Debug mode, the 'Application Output' window enables real-time data monitoring, offering direct insight into execution results. Ensure proper data display by configuring the environment correctly using the provided tutorial.
2. UART Terminal - Use the UART Terminal to monitor data transmission via a USB to UART converter, allowing direct communication between the Click board™ and your development system. Configure the baud rate and other serial settings according to your project's requirements to ensure proper functionality. For step-by-step setup instructions, refer to the provided tutorial.
3. Plot Output - The Plot feature offers a powerful way to visualize real-time sensor data, enabling trend analysis, debugging, and comparison of multiple data points. To set it up correctly, follow the provided tutorial, which includes a step-by-step example of using the Plot feature to display Click board™ readings. To use the Plot feature in your code, use the function: plot(*insert_graph_name*, variable_name);. This is a general format, and it is up to the user to replace 'insert_graph_name' with the actual graph name and 'variable_name' with the parameter to be displayed.
Software Support
Library Description
This library contains API for DC Motor 26 Click driver.
Key functions:
dcmotor26_get_motor_current- DC Motor 26 get motor current function.dcmotor26_set_ch1_operation_mode- DC Motor 26 set ch1 operation mode function.dcmotor26_set_cm_sel_pin- DC Motor 26 set cm sel pin function.
Open Source
Code example
The complete application code and a ready-to-use project are available through the NECTO Studio Package Manager for direct installation in the NECTO Studio. The application code can also be found on the MIKROE GitHub account.
/*!
* @file main.c
* @brief DC Motor 26 Click example
*
* # Description
* This example demonstrates the use of DC Motor 26 click board by controlling the speed
* of DC motor over PWM duty cycle as well as displaying the motor current consumption.
*
* The demo application is composed of two sections :
*
* ## Application Init
* Initializes the driver and performs the click default configuration.
*
* ## Application Task
* Changes the operation mode and motor speed by setting the PWM duty cycle and then calculates
* the motor current consumption for that speed. All data is being logged on the USB UART
* where you can track changes.
*
* @note
* The click board swiches should be set as follows: SW 1-2-3-4 : H-H-L-L
* This sets the click board as a SPI controlled single-channel device so
* the motor should be connected to OUT1/2 and OUT3/4.
*
* @author Stefan Filipovic
*
*/
#include "board.h"
#include "log.h"
#include "dcmotor26.h"
static dcmotor26_t dcmotor26;
static log_t logger;
void application_init ( void )
{
log_cfg_t log_cfg; /**< Logger config object. */
dcmotor26_cfg_t dcmotor26_cfg; /**< Click config object. */
/**
* Logger initialization.
* Default baud rate: 115200
* Default log level: LOG_LEVEL_DEBUG
* @note If USB_UART_RX and USB_UART_TX
* are defined as HAL_PIN_NC, you will
* need to define them manually for log to work.
* See @b LOG_MAP_USB_UART macro definition for detailed explanation.
*/
LOG_MAP_USB_UART( log_cfg );
log_init( &logger, &log_cfg );
log_info( &logger, " Application Init " );
// Click initialization.
dcmotor26_cfg_setup( &dcmotor26_cfg );
DCMOTOR26_MAP_MIKROBUS( dcmotor26_cfg, MIKROBUS_1 );
if ( DCMOTOR26_OK != dcmotor26_init( &dcmotor26, &dcmotor26_cfg ) )
{
log_error( &logger, " Communication init." );
for ( ; ; );
}
if ( DCMOTOR26_OK != dcmotor26_default_cfg ( &dcmotor26 ) )
{
log_error( &logger, " Default configuration." );
for ( ; ; );
}
log_info( &logger, " Application Task " );
}
void application_task ( void )
{
if ( DCMOTOR26_OK == dcmotor26_set_ch1_operation_mode ( &dcmotor26, DCMOTOR26_MODE_OUTPUT_OFF ) )
{
log_printf ( &logger, " MODE: OFF\r\n" );
Delay_ms ( 3000 );
}
if ( DCMOTOR26_OK == dcmotor26_set_ch1_operation_mode ( &dcmotor26, DCMOTOR26_MODE_FORWARD ) )
{
dcmotor26_set_cm_sel_pin ( &dcmotor26, DCMOTOR26_PIN_LOW_LEVEL );
for ( uint16_t duty = 0; duty <= DCMOTOR26_CONFIG56_DUTY_PERIOD_MAX; duty += 100 )
{
float current;
log_printf ( &logger, " MODE: FORWARD\r\n" );
if ( DCMOTOR26_OK == dcmotor26_set_ch1_duty_period ( &dcmotor26, duty ) )
{
log_printf ( &logger, " Duty: %u\r\n", duty );
}
if ( DCMOTOR26_OK == dcmotor26_get_motor_current ( &dcmotor26, ¤t ) )
{
log_printf ( &logger, " Current: %.3f A\r\n\n", current );
}
Delay_ms ( 500 );
}
}
if ( DCMOTOR26_OK == dcmotor26_set_ch1_operation_mode ( &dcmotor26, DCMOTOR26_MODE_BRAKE ) )
{
log_printf ( &logger, " MODE: BRAKE\r\n" );
Delay_ms ( 3000 );
}
if ( DCMOTOR26_OK == dcmotor26_set_ch1_operation_mode ( &dcmotor26, DCMOTOR26_MODE_REVERSE ) )
{
dcmotor26_set_cm_sel_pin ( &dcmotor26, DCMOTOR26_PIN_HIGH_LEVEL );
for ( uint16_t duty = 0; duty <= DCMOTOR26_CONFIG56_DUTY_PERIOD_MAX; duty += 100 )
{
float current;
log_printf ( &logger, " MODE: REVERSE\r\n" );
if ( DCMOTOR26_OK == dcmotor26_set_ch1_duty_period ( &dcmotor26, duty ) )
{
log_printf ( &logger, " Duty: %u\r\n", duty );
}
if ( DCMOTOR26_OK == dcmotor26_get_motor_current ( &dcmotor26, ¤t ) )
{
log_printf ( &logger, " Current: %.3f A\r\n\n", current );
}
Delay_ms ( 500 );
}
}
}
void main ( void )
{
application_init( );
for ( ; ; )
{
application_task( );
}
}
// ------------------------------------------------------------------------ END
